Double planetary mixer is the main mixing equipment in the MS sealant production process; it integrates raw material mixing, powder dispersion, homogenization, vacuum degassing, and temperature control, thereby meeting the requirements for mixing uniformity and product stability inherent in high-viscosity MS sealant production systems.

Double Planetary Mixer in MS Sealant Production Process
1. Thorough mixing of diverse raw materials
MS sealant is typically composed of various ingredients, such as polymers, plasticizers, fillers, tackifiers, and catalysts. Through the synergistic action of planetary mixing and high-speed dispersion, double planetary mixer ensures that these different raw materials come into full contact and blend uniformly.
2. Efficient dispersion of fillers
The production of MS sealant usually requires the addition of powdered fillers, such as calcium carbonate. While standard mixing equipment often struggles with powder agglomeration in high-viscosity systems, double planetary mixer effectively wets and disperses the powder, thereby minimizing agglomeration.
3. Improved product uniformity
As material viscosity increases, traditional mixing methods are prone to issues with localized, inadequate mixing. The double-planetary structure ensures continuous agitation of the material throughout the entire cylinder, resulting in a more uniform mixture.
4. Assisted de-aeration
Significant residual air bubbles in MS sealant can compromise its appearance, curing properties, and bonding performance. Double planetary mixer can typically be equipped with a vacuum system to perform vacuum de-aeration during the mixing process, thereby reducing the bubble content in the finished product.
5. Controlling production temperature
MS sealant is sensitive to temperature during the production process. Mixers can be equipped with jackets for heating or cooling via a heat-transfer medium; this helps regulate material temperature, thereby stabilizing the production process.
6. Handling high-viscosity production systems
As fillers are progressively added, the viscosity of the MS sealant system increases significantly. The planetary mixing mechanism of double planetary mixer is particularly well-suited for processing such high-viscosity, paste-like materials.
MS Sealant Double Planetary Mixer Equipment Configuration (for reference)
| Full Volume |
2000L |
| Motor |
45kW + 55kW |
| Shaft Seal |
Mechanical seal (high-speed shaft) + Packing seal (low speed shaft) |
| Major Structure |
Double-arm gantry type |
| Discharge Method |
Hydraulic under discharge |
| Vacuum Pressure |
-0.096MPa |
| Temperature |
0-250℃ |
Rotation Speed
|
Revolution 0-28rpm |
| Low speed rotation 0-85rpm |
| High speed rotation 0-1000rpm |
**Please contact us for specific specifications regarding devices of other smaller/larger sizes.
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